Arctic Cat EX Series All models (1990 - 1998) Clymer

This Arctic Cat snowmobile manual is 504 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Engine and chassis serial numbers / Engine operation / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Threadlock / Gasket remover / Expendable supplies / Basic hand tools / Precision measuring tools / Special tools / Mechanic¿s tips / Ball bearing replacement / Oil Seals / Snowmobile operation / Snowmobile safety / Snowmobile code of ethics / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Testing electrical components / Engine electrical system troubleshooting / Voltage regulator / Fuel system / Electronic Fuel Injection EFI / Two-stroke pressure testing / Power train / Skis and steering / Track assembly

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checks inspection / Break-in / Correct fuel mixing / Maintenance schedule intervals / Engine oil tank change / Chaincase oil change / Spindle lubrication / Slide suspension lubrication / Speedometer drive adapter / Cooling system / Coolant level check change inspection / Daily maintenance / Drive belt check / Headlight taillight check / Steering bolt / Carburetor jetting / Weekly maintenance / Recoil starter / Ski and runner alignment / Track adjustment / Fuel filter / Water pump belt / Drive chain reverse gear / Cylinder head torque / Tune-up / Compression check / Two-stroke pressure test / Cylinder head torque / Spark plug plugs / Ignition timing / Dynamic timing / Static timing / Carburetor synchronization / Idle speed / Specifications

CHAPTER FOUR / ADJUSTMENTS FOR SPECIAL USE
Carburetor tuning / Clutch tuning / Gearing / Suspension / Specifications

CHAPTER FIVE / ENGINES
Engine and chassis serial numbers / Engine removal installation / Engine plate and mounts / Engine top end / Cylinder head / Cylinder housing / Pistons / Piston rings / Wrist pins / Connecting rods / Small end bearings / Reed valve / Crankcase / Crankshaft / Pinion gear / Water pump / Specifications

CHAPTER SIX / FUEL SYSTEM CARBURETED MODELS
Air silencer / Carburetor /Altitude compensator / Fuel tank / Throttle cable / Specifications

CHAPTER SEVEN / FUEL SYSTEM FUEL INJECTED MODELS
Electronic fuel injection EFI / Troubleshooting / Adjustment / Specifications

CHAPTER EIGHT / EXHAUST SYSTEM

CHAPTER NINE / ELECTRICAL SYSTEM
Flywheel and stator assembly / Ignition coil / Capacitor discharge ignition CDI / Voltage regulator / Lighting system / Instrument cluster gauges / Switches / Fuel level sensor / Oil level indicator / Electric starter / Wiring diagrams / Specification

CHAPTER TEN / OIL INJECTION SYSTEM
Oil pump / Specification

CHAPTER ELEVEN / COOLING SYSTEM
Fan cooled / Liquid cooled / Thermostat / Water pump / Heat exchanger / Specifications

CHAPTER TWELVE / RECOIL STARTER

CHAPTER THIRTEEN / DRIVE SYSTEM
Drive unit / Primary sheave / Secondary sheave / Drive belt / Specifications

CHAPER FOURTEEN / BRAKE, CHAINCASE, DROPCASE AND DRIVESHAFT
Drive chain and sprockets / External chain tensioner / Drive shaft / Driven shaft / Mechanical brake system / Hydraulic brake system / Specifications

CHAPTER FIFTEEN / FRONT SUSPENSION AND STEERING
Skis / Front suspension / Shock absorbers / Steering assembly / Specifications

CHAPTER SIXTEEN / TRACK AND REAR SUSPENSION
Rear suspension / End caps / Wear strips / Rear suspension assembly / Rear springs / Suspension and guide wheels / Idler wheels / Rear axle / Track / Specifications

CHAPTER FIFTEEN / OFF SEASON STORAGE

INDEX

WIRING DIAGRAMS

Models covered:
Arctic Cat 440
Arctic Cat Cougar
Arctic Cat Cougar 2-Up
Arctic Cat Cougar Deluxe
Arctic Cat Cougar Mountain Cat
Arctic Cat EXT 550
Arctic Cat EXT 550 Mountain Cat
Arctic Cat EXT 580
Arctic Cat EXT 580 DLX
Arctic Cat EXT 580 EFI
Arctic Cat EXT 580 EFI Deluxe
Arctic Cat EXT 580 EFI Mountain Cat
Arctic Cat EXT 580 Mountain Cat
Arctic Cat EXT 600
Arctic Cat EXT 600 Triple
Arctic Cat EXT 600 Triple Touring
Arctic Cat EXT EFI
Arctic Cat EXT EFI Deluxe
Arctic Cat EXT Triple Touring
Arctic Cat El Tigre EXT
Arctic Cat El Tigre EXT Special
Arctic Cat El Tigre Mountain Cat
Arctic Cat Pantera
Arctic Cat Panther
Arctic Cat Powder Extreme
Arctic Cat Powder Special
Arctic Cat Powder Special EFI
Arctic Cat Prowler
Arctic Cat Prowler Mountain Cat
Arctic Cat Panther 440
Arctic Cat Panther 550
Arctic Cat Prowler 2-Up
Arctic Cat Prowler II
Arctic Cat Prowler Special
Arctic Cat Z 440
Arctic Cat ZL 440
Arctic Cat ZL 500
Arctic Cat ZR 440
Arctic Cat ZR 580
Arctic Cat ZR 600
Arctic Cat ZR 600 EFI
Arctic Cat ZR580 EFI
Arctic Cat ZRT 600

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