Evinrude/Johnson Outboard 80 Jet (1995 - 2006) Clymer

This Evinrude/Johnson manual is 752 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / PRopellers / Specifications

CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques / Specifications

CHAPTER THREE / TROUBLESHOOTING
Service precautions - 1998 model year engines / Safety precautions / Operating requirements / Test and repair equipment / Starting equipment / Battery charging system / Electrical accessories / Warning system / Ignition system / Capacitor discharge ignition (CDI) troubleshooting / CD4 ignition system troubleshooting (V4 cross flow models) / CD4 ignition system troubleshooting (130 hp V4 loop charged models) / OIS2000 ignition system troubleshooting (60 degree V$ and V6 loop charged models) / CD6 ignition system troubleshooting (200 and 225 hp models) / CD8 ignition system troubleshooting (250 and 300 hp V8 models) / Key and neutral start switch / Fuel system troubleshooting / Engine temperature and overheating / Specifications

CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Storage / Complete submersion / Anticorrosion maintenance / Engine flushing / Power steering belt tension / Tune-up / Specifications

CHAPTER FIVE / ENGINE SYNCHRONIZATION AND LINKAGE ADJUSTMENTS
65 jet, 80 jet (1995-1997) and 85-115 hp (90º V4 cross flow models) / 80 jet (1998), 105 jet, 90, 115, 150 and 175 hp (60º V4 and V6 models) / 130 hp (1995) / 130 hp (1996) and 200, 225, 250 and 300 hp (1995 and 1996) / 130, 200, 225 and 250 hp (1997 and 1998) / Specifications

CHAPTER SIX / FUEL SYSTEM
Fuel pump / Carburetors / Top feed carburetor / Minlon carburetors / Electric fuel primer pump / Electric fuel primer solenoid / Vacuum switch / Fuel module and vapor separator / Antisiphon devices / Fuel tank / Fuel line and primer bulb / Specifications

CHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMS
Battery charging system / Fuse or circuit breaker / Electric starting system / Neutral safety switch / Flywheel service / Ignition systems / CD4 ignition (90º V4 cross-flow models) / OIS2000 ignition system (60º V4 and V6 models) / CD4, CD6 and CD8 ignition (90º V4, V6 and V8 loop-charged models) / Specifications

CHAPTER EIGHT / POWER HEAD
Power head break-in removal installation disassembly assembly cleaning and inspections / Lubricants, sealants and adhesives / Sealing surfaces / Fasteners and torque / Flywheel / Reed valves / Thermostats and water blow-off valve / Specifications

CHAPTER NINE / LOWER GEARCASE AND JET DRIVE
Gearcase identification / Gear case operation / Gear ratio / High altitude operation / Counter-rotation gearcases / Corrosion control / Gearcase lubrication / Neutral start adjustment (tiller handle models) / Shift lever detent adjustment / Propeller / Trim tab adjustment / Gearcase removal installation / disassembly reassembly cleaning inspection pressure and vacuum tests / Water pump / Pinion gear shimming / Shift shaft height adjustment / Jet drive models / Jet pump unit adjustments and maintenance / Jet pump unit service / Drive shaft and bearing housing / Water intake housing liner / Specifications

CHAPTER TEN / TRIM AND TILT SYSTEMS
Manual tilt-assist cylinder / Power trim and tilt systems / Power trim and tilt hydraulic troubleshooting / Power trim and tilt system / Electric motor testing / Power trim and tilt system service / Specifications

CHAPTER ELEVEN / OIL INJECTION SYSTEMS
VRO2 oil injection / Specifications

CHAPTER TWELVE / REMOTE CONTROLS
Specifications

SUPPLEMENT / 1997-2006 FICHT FUEL INJECTION (FFI) SERVICE INFORMATION
Specifications

INDEX

WIRING DIAGRAMS

Models covered:
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Evinrude/Johnson 65 Jet
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Evinrude/Johnson 80 Jet
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Evinrude/Johnson 85 Backtroller
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Evinrude/Johnson 88 Special
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Evinrude/Johnson 90 Special 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Evinrude/Johnson 105 Jet
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Evinrude/Johnson 112 Special
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Evinrude/Johnson 115 Special
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Evinrude/Johnson 130 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Evinrude/Johnson 150 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Evinrude/Johnson 175 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Evinrude/Johnson 200 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Evinrude/Johnson 225 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Evinrude/Johnson 250 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Evinrude/Johnson 300 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Evinrude/Johnson 90 HP Ficht Models 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Evinrude/Johnson 115 HP Ficht Models 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Evinrude/Johnson 150 HP Ficht Models 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Evinrude/Johnson 175 HP Ficht Models 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Evinrude/Johnson 200 HP Ficht Models 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Evinrude/Johnson 225 HP Ficht Models

Clymer Manuals Evinrude/Johnson 65 Jet Manual
Clymer Manuals Evinrude/Johnson 80 Jet Manual
Clymer Manuals Evinrude/Johnson 85 Backtroller Manual
Clymer Manuals Evinrude/Johnson 88 Special Manual
Clymer Manuals Evinrude/Johnson 90 Special Manual
Clymer Manuals Evinrude/Johnson 105 Jet Manual
Clymer Manuals Evinrude/Johnson 112 Special Manual
Clymer Manuals Evinrude/Johnson 115 Special Manual
Clymer Manuals Evinrude/Johnson 130 HP Manual
Clymer Manuals Evinrude/Johnson 150 HP Manual
Clymer Manuals Evinrude/Johnson 175 HP Manual
Clymer Manuals Evinrude/Johnson 200 HP Manual
Clymer Manuals Evinrude/Johnson 225 HP Manual
Clymer Manuals Evinrude/Johnson 250 HP Manual
Clymer Manuals Evinrude/Johnson 300 HP Manual
Clymer Manuals Evinrude/Johnson 90 HP Ficht Models Manual
Clymer Manuals Evinrude/Johnson 115 HP Ficht Models Manual
Clymer Manuals Evinrude/Johnson 150 HP Ficht Models Manual
Clymer Manuals Evinrude/Johnson 175 HP Ficht Models Manual
Clymer Manuals Evinrude/Johnson 200 HP Ficht Models Manual
Clymer Manuals Evinrude/Johnson 225 HP Ficht Models Manual

Evinrude/Johnson 65 Jet (1995-2002)
Evinrude/Johnson 80 Jet (1995-2006)
Evinrude/Johnson 85 Backtroller (1995-2006)
Evinrude/Johnson 88 Special (1995-2006)
Evinrude/Johnson 90 Special (1995-2006)
Evinrude/Johnson 105 Jet (1995-2006)
Evinrude/Johnson 112 Special (1995-2006)
Evinrude/Johnson 115 Special (1995-2006)
Evinrude/Johnson 130 HP (1995-2006)
Evinrude/Johnson 150 HP (1995-2006)
Evinrude/Johnson 175 HP (1995-2006)
Evinrude/Johnson 200 HP (1995-2006)
Evinrude/Johnson 225 HP (1995-2006)
Evinrude/Johnson 250 HP (1995-2006)
Evinrude/Johnson 300 HP (1995-2006)
Evinrude/Johnson 90 HP Ficht Models (1995-2006)
Evinrude/Johnson 115 HP Ficht Models (1995-2006)
Evinrude/Johnson 150 HP Ficht Models (1995-2006)
Evinrude/Johnson 175 HP Ficht Models (1995-2006)
Evinrude/Johnson 200 HP Ficht Models (1995-2006)
Evinrude/Johnson 225 HP Ficht Models (1995-2006)