Suzuki Two-Stroke Outboard DT25 (1977 - 1984) Clymer

This Suzuki marine manual is 384 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propellers / Specifications

CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanicâ??s techniques

CHAPTER THREE / TROUBLESHOOTING
Operating requirements/ Starting system / Lighting system / Charging system / Ignition system / Breaker-point ignition component testing / PEI ignition component testing / Fuel system / Engine temperature and overheating / Engine

CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Fuel selection / Recommended fuel/oil mixture ration / Fuel mixing / Gearcase lubrication / Gearcase lubricant change / Salt water corrosion on gearcase bearing cage and spool / Storage / Complete submersion / Anti-corrosion maintenance / Engine flushing / Tune-up / Compression check / Spark plugs / Gearcase and water pump check / Fuel system service / Fuel lines and hoses / Fuel filter service / Fuel pump service / Fuel pump pressure test / Breaker point ignition system service / Breaker point replacement / Breaker point adjustment / Battery and starter check (electric start models only) / Starter relay resistance check (electric start models only) / Choke solenoid resistance check (DT30-DT140 electric start models only) / Engine synchronization and adjustment / On-boat performance testing / Specifications

CHAPTER FIVE / TIMING, SYNCHRONIZATION AND ADJUSTMENT
Engine timing and synchronization / Specifications

CHAPTER SIX / FUEL SYSTEM
Fuel pump / Carburetor removal/installation / Carburetor overhaul/adjustment / Throttle plunger carburetor (DT 2) / Throttle plunger carburetor (DT 7.5 and DT 9) / Centerbowl carburetor (DT 3.5-DT 16) / Integral fuel pump carburetor / Centerbowl carburetor (DT 20-DT 140) / Carburetor cleaning and inspection / Reed valve assembly / Fuel tank / Fuel line and primer bulb / Specifications

CHAPTER SEVEN / ELECTRICAL SYSTEM
Battery / Lighting system / Battery charging system / Electrical starting system / Starter motor / Ignition motor / Magneto breaker-point ignition / PEI ignition / Specifications

CHAPTER EIGHT / POWER HEAD
Engine serial number / Fasteners and torque / Flywheel / Power head / Specifications

CHAPTER NINE / GEARCASE
Propeller / Water pump / Gearcase / Propeller shaft clutch / Pinion gear depth and forward/reverse gear backlash / Propeller shaft thrust clearance / Clutch pushrod dimension / Zinc anode / Specifications

CHAPTER TEN / AUTOMATIC REWIND STARTER
Bendix starter / Overhead starter / Specifications

CHAPTER ELEVEN / POWER TRIM AND TILT SYSTEM
Operation, maintenance and troubleshooting / Component replacement / Specifications

CHAPTER TWELVE / OIL INJECTION SYSTEM
System components / Operation / Warning buzzer / Oil pump service / Component replacement / Specifications

INDEX

WIRING DIAGRAMS
Includes wiring diagrams for: DT20, DT25, DT25P, DT25PE, DT28, DT28E, DT50, DT50M, DT50T, DT50W, DT60, DT65, DT85, DT85T, DT85TC, DT115 and DT140.

Models covered:
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT2
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT3.5
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT4.5
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT5
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT6
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT7.5
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT8
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT9
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT9.9
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT15
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT16
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT20
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT25
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT30
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT40
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT50
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT50M
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT60
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT65
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT75
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT85
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT115
1977 1978 1979 1980 1981 1982 1983 1984 Suzuki DT140

Clymer Manuals Suzuki DT2 Manual
Clymer Manuals Suzuki DT3.5 Manual
Clymer Manuals Suzuki DT4.5 Manual
Clymer Manuals Suzuki DT5 Manual
Clymer Manuals Suzuki DT6 Manual
Clymer Manuals Suzuki DT7.5 Manual
Clymer Manuals Suzuki DT8 Manual
Clymer Manuals Suzuki DT9 Manual
Clymer Manuals Suzuki DT9.9 Manual
Clymer Manuals Suzuki DT15 Manual
Clymer Manuals Suzuki DT16 Manual
Clymer Manuals Suzuki DT20 Manual
Clymer Manuals Suzuki DT25 Manual
Clymer Manuals Suzuki DT30 Manual
Clymer Manuals Suzuki DT40 Manual
Clymer Manuals Suzuki DT50 Manual
Clymer Manuals Suzuki DT50M Manual
Clymer Manuals Suzuki DT60 Manual
Clymer Manuals Suzuki DT65 Manual
Clymer Manuals Suzuki DT75 Manual
Clymer Manuals Suzuki DT85 Manual
Clymer Manuals Suzuki DT115 Manual
Clymer Manuals Suzuki DT140 Manual
Clymer Manuals Suzuki DT2 Online Manual
Clymer Manuals Suzuki DT3.5 Online Manual
Clymer Manuals Suzuki DT4.5 Online Manual
Clymer Manuals Suzuki DT5 Online Manual
Clymer Manuals Suzuki DT6 Online Manual
Clymer Manuals Suzuki DT7.5 Online Manual
Clymer Manuals Suzuki DT8 Online Manual
Clymer Manuals Suzuki DT9 Online Manual
Clymer Manuals Suzuki DT9.9 Online Manual
Clymer Manuals Suzuki DT15 Online Manual
Clymer Manuals Suzuki DT16 Online Manual
Clymer Manuals Suzuki DT20 Online Manual
Clymer Manuals Suzuki DT25 Online Manual
Clymer Manuals Suzuki DT30 Online Manual
Clymer Manuals Suzuki DT40 Online Manual
Clymer Manuals Suzuki DT50 Online Manual
Clymer Manuals Suzuki DT50M Online Manual
Clymer Manuals Suzuki DT60 Online Manual
Clymer Manuals Suzuki DT65 Online Manual
Clymer Manuals Suzuki DT75 Online Manual
Clymer Manuals Suzuki DT85 Online Manual
Clymer Manuals Suzuki DT115 Online Manual
Clymer Manuals Suzuki DT140 Online Manual

Suzuki DT2 (1977-1984)
Suzuki DT3.5 (1977-1984)
Suzuki DT4.5 (1977-1984)
Suzuki DT5 (1977-1984)
Suzuki DT6 (1977-1984)
Suzuki DT7.5 (1977-1984)
Suzuki DT8 (1977-1984)
Suzuki DT9 (1977-1984)
Suzuki DT9.9 (1977-1984)
Suzuki DT15 (1977-1984)
Suzuki DT16 (1977-1984)
Suzuki DT20 (1977-1984)
Suzuki DT25 (1977-1984)
Suzuki DT30 (1977-1984)
Suzuki DT40 (1977-1984)
Suzuki DT50 (1977-1984)
Suzuki DT50M (1977-1984)
Suzuki DT60 (1977-1984)
Suzuki DT65 (1977-1984)
Suzuki DT75 (1977-1984)
Suzuki DT85 (1977-1984)
Suzuki DT115 (1977-1984)
Suzuki DT140 (1977-1984)

Includes wiring diagrams for: DT20, DT25, DT25P, DT25PE, DT28, DT28E, DT50, DT50M, DT50T, DT50W, DT60, DT65, DT85, DT85T, DT85TC, DT115 and DT140.