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How to repair a flat tyre with a tyre sealant kit

How Do You Repair A Flat Tyre With A Tyre Sealant Kit?

Dan is an experienced motoring journalist who has more than 20 years of experience. He has been the editor of titles such as Fast Ford and Redline, and his latest project was converting an old Renault Trafic into a family campervan.

If your car has suffered from a puncture, but you don't have a spare wheel, just a can of tyre sealant, how does it work and how should you go about sorting out the tyre so you can carry on your journey?

What is tyre sealant?

Many manufacturers no longer supply cars with spare wheels. You can often add a spare as an optional extra at the time of purchase but this will invariably be a thin space saver tyre.

These are for emergency use only, and you should never exceed the advised speed limit (usually 50mph). If no spare is fitted you're likely to find yourself with a tyre repair kit situated in what was originally the spare wheel well.

This is likely to comprise of a can of tyre sealant, a pair of gloves, and little else. Some of the more sophisticated kits incorporate an air compressor too.

The sealant is commonly a latex based formula that temporarily 'plugs' the leak (if small enough) and enables you to get the car to a garage to have it repaired.

It's important to remember that it's only ever a temporary emergency repair, and the car should be taken to have the tyre repaired or replaced as soon as possible.

Sealant vs spare wheel

So what's are the pros and cons of sealant? Well, changing a spare wheel is not a straightforward task for someone not familiar with the process.

It involves jacking the car up, loosening potentially tight bolts, humping and big dirty wheel about and it can take quite some time – exposing you to danger for a long time if you're forced to change the wheel at the side of the road.

Sealant is much, much quicker and much easier to use but it's not suitable for all punctures. Any holes or tears in the sidewall mean the tyre can't be repaired or sealed, and if the tyre has been driven while flat it will be damaged, and beyond saving.

If any of those things happen the car will be immobilised and will need to be recovered. One other negative aspect is that the sealant can at times mean the tyre is unrepairable, or the tyre fitter may charge extra to clean the sealant before being able to affect a repair.

How to use tyre sealant

While all sealants rely on the same principles there are differences between the applications, so it's always wise to familiarise yourself with the operating instructions before you actually need to use it (trying to work it out on a dark wet evening at the side of the road is not going to be much fun!).

It's also not advisable to attempt any kind of puncture repair if you're not parked in a safe place.

Carrying out a puncture repair on the side of a busy road, or on the motorway hard shoulder is not advised. In these instances we'd always suggest calling out one of the emergency recovery services and let them deal with it.            

When you detect a puncture you should drive slowly to the next available safe place to pull over. Drive for any distance and you will irreparably damage the tyre's sidewall.

When stationary and safe remove the tyre valve cap and screw the sealant nozzle onto the valve. Pressing the trigger will force a mix of compressed air and sealant into the tyre.

It may take a little while to fill the tyre, and if you see any latex (usually white) bubbling out of the tyre tread, you know it's working. If the hole is larger than around 3mm, then it's likely the sealant won't work.

Once sealed and inflated it's important to drive the car straight away to disperse the sealant. Drive slowly (under 50mph) for a couple of miles then check the tyre again.

If you don't have a tyre compressor, and if possible, get to a petrol station with a tyre inflator, and add more air to the tyre.

As it's a temporary fix you shouldn't drive over 50mph, or for more than around 100 miles before getting it repaired. Don't forget to buy a new can of sealant to replace the old one!