This Yamaha Kodiak Manual is 384 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, warnings and cautions / Safety first / Service hints / Torque specifications / Lubricants / Sealant, cements and cleaners / Threadlocking compound / Serial numbers / Warning labels / Basic hand tools / Mechanic's tips / Ball bearing replacement / Seals /Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Poor idle speed / Poor medium and high speed performance / Starting system / Charging system / Ignition system / Lighting system / Cooling system testing / Fuel system / Engine overheating / Engine / Engine noises / Engine leak down test / Clutch / Transmission / Drive train troubleshooting / Handling / Frame noise / Brakes
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Maintenance service schedule intervals / Periodic lubrication / Engine oil and filter change / Transfer gearcase oil change / Front differential gearcase oil change / Rear final drive gearcase oil change / Control cable lubrication / Unscheduled lubrication / Periodic maintenance / Toe-in adjustment / Unscheduled maintenance / Tune-up / Valve clearance / Cylinder compression / Spark plug / Ignition timing / Pilot air screw adjustment / Idle speed adjustment / Storage / Specifications
CHAPTER FOUR / ENGINE TOP END
Engine principles / Cylinder head / Camshaft and rocker arms / Camshaft chain / Specifications
CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine removal and installation / Transfer gear assembly / Middle drive gear / Balancer gear and oil pump drive gear assembly / Oil pump / External oil pipe / Oil cooler and hoses / Electric fan / Magneto stator and stator housing / Rotor and starter clutch / Crankcase and crankshaft / Recoil starter / Engine break-in / Specifications
CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch release lever mechanism / Clutch assemblies / One-way clutch check / External shift mechanism / Specifications
CHAPTER SEVEN / TRANSMISSION, SELECT LEVER AND INTERNAL SHIFT MECHANISMS
Transmission/reverse system identification / Transmission troubleshooting / Transmission overhaul / Middle drive shaft / Reverse gear and shaft / High/low combination gear assembly / Internal shift mechanism / Specifications
CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Carburetor adjustments / Fuel shutoff valve / Air filter air box / Exhaust system / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Charging system / Charge coil testing / Voltage regulator/rectifier / Capacitor discharge ignition / Ignition coil / Source coil and pickup coil testing / Starting system / Starter relay / Lighting system / Indicator lights / Speedometer housing / Switches / Thermo unit / Electric fan testing / Specifications
CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front hub/brake drum / Shock absorber / Steering knuckle / Control arms / Tie rods / Steering shaft / Specifications
CHAPTER ELEVEN / FRONT DRIVE MECHANISM
Front axle / Front differential gearcase / Front drive shaft / Specifications
CHAPTER TWELVE / REAR SUSPENSION
Rear wheels / Wheel bearings / Rear hub/brake drum (right side)/ Rear axle / Final drive unit and short drive shaft / Specifications
CHAPTER THIRTEEN / BRAKES
Front brake drum / Backing plate / Wheel cylinders / Front master cylinder / Rear drum brake / Rear brake shoe replacement / Brake bleeding / Specifications
CHAPTER FOURTEEN / BODY
Seat / Front guard / Front bumper / Front carrier rack / Rear carrier rack / Rear guard / Fuel tank cover assembly (1993-1995) / Rear fender / Specifications
INDEX
WIRING DIAGRAMS
Models covered:
1993 1994 1995 1996 1997 1998 Yamaha YFM400FW YFM 400FW YFM 400 FW
Clymer Manuals Yamaha YFM400FW Kodiak Manual
YFM400FW Kodiak (1993-1998)