This Suzuki marine manual is 648 pages.
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications
CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Notes, cautions and warnings / Torque specifications / Test equipment / Service hints / Special tips / Mechanicâ??s techniques / Specifications
CHAPTER THREE / TROUBLESHOOTING
Operating requirements / Starting system / Lighting system / Charging system / Ignition system / Breaker-point ignition component testing (1985-1989 DT 2) / Transistorized ignition system (1990-on DT 2) / Pointless electronic ignition (PEI) component testing / Integrated circuit (IC) and Micro Link ignition systems / Fuel system (carbureted models) / Engine temperature and overheating / Engine
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Storage / Complete submersion / Anti-corrosion maintenance / Galvanic protection and bonding wires / Engine flushing / Tune-up / Specifications
CHAPTER FIVE / TIMING, SYNCHRONIZATION AND ADJUSTMENT
Engine timing and synchronization / Timing adjustment / Throttle adjustment / Throttle valve sensor adjustment / DT 225 EFI / Specifications
CHAPTER SIX / FUEL SYSTEM
Loss of high speed rpm (all DT 15) / Off idle lean conditions (1988 DT 30 and 1989 DT 65) / Fuel pump and filter / Carburetor removal/installation / Carburetor overhaul/adjustment / Throttle plunger carburetor (DT 2) / Centerbowl carburetor (DT 4, DT 6; 1985-1987 DT 8) / Integral fuel pump carburetor (1988-on DT 8; 1985-on DT 9.9, DT 15) / Centerbowl single -throat carburetor (DT 20 through DT 85; DT115, DT140) / Centerbowl dual-throat carburetor (V4 and V6) / Carburetor cleaning and inspection / Reed valve assembly / Fuel tank / Fuel line, connector and primer bulb / Fuel injection system (DT 225 V6) / Specifications
CHAPTER SEVEN / ELECTRICAL SYSTEMS
Electrical connectors / Battery / Lighting system (1985-1986 DT 9.9, DT 15, DT 40) / Battery charging system / Electric starting systems / Starter motor / Magneto breaker point ignition (1985-1989 DT 2) / Breakerless transistorized ignition (1990-on DT 2) / PEI ignition / Integrated circuit (I.C.) ignition system / Micro Link ignition system (V4 and V6) / Ignition coil (all models) / CDI unit (all models) / Specifications
CHAPTER EIGHT / POWER HEAD
Engine serial number / Fasteners and torque / Flywheel / Power head / Specifications
CHAPTER NINE / GEARCASE
Propeller / Water pump / Gearcase / Propeller shaft clutch / Pinion gear depth and forward/reverse gear backlash / Pinion gear adjustment (1986-on DT 115, DT 140; V4 and V6) / Propeller shaft end play (DT 8 through DT 65 models only) / Clutch pushrod dimension / Specifications
CHAPTER TEN / AUTOMATIC REWIND STARTERS
Bendix starter / Overhead starter / Adjustment / Specifications
CHAPTER ELEVEN / POWER TRIM AND TILT SYSTEM
Hydraulic pump / Troubleshooting / Pump oil pressure test / Component replacement / Specifications
CHAPTER TWELVE / OIL INJECTION SYSTEM
System components / Operation / Low oil level warning light and buzzer / Oil flow sensor / Air/oil mixing valve / Oil pump service / Component replacement / Specifications
CHAPTER THIRTEEN / JET DRIVES
Maintenance / Water pump / Jet drive / Bearing housing / Intake housing liner / Specifications
INDEX
WIRING DIAGRAMS
Models covered:
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 2
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 4
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 6
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 8
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 8 Sail
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 9.9
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 9.9 Sail
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 15
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 20
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 25
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 30
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 35
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 40
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 55
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 65
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 75
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 85
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 90
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 100
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 100 Super Four
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 115
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 140
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 150
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 150 Super Six
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 175
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 200
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 200 Exante
1985 1986 1987 1988 1989 1990 1991 Suzuki DT 225
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Clymer Manuals Suzuki DT 65 Manual
Clymer Manuals Suzuki DT 75 Manual
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Clymer Manuals Suzuki DT 90 Manual
Clymer Manuals Suzuki DT 100 Manual
Clymer Manuals Suzuki DT 100 Super Four Manual
Clymer Manuals Suzuki DT 115 Manual
Clymer Manuals Suzuki DT 140 Manual
Clymer Manuals Suzuki DT 150 Manual
Clymer Manuals Suzuki DT 150 Super Six Manual
Clymer Manuals Suzuki DT 175 Manual
Clymer Manuals Suzuki DT 200 Manual
Clymer Manuals Suzuki DT 200 Exante Manual
Clymer Manuals Suzuki DT 225 Manual
Suzuki DT 2 (1985-1991)
Suzuki DT 4 (1985-1991)
Suzuki DT 6 (1985-1991)
Suzuki DT 8 (1985-1991)
Suzuki DT 8 Sail (1985-1991)
Suzuki DT 9.9 (1985-1991)
Suzuki DT 9.9 Sail (1985-1991)
Suzuki DT 15 (1985-1991)
Suzuki DT 20 (1985-1991)
Suzuki DT 25 (1985-1991)
Suzuki DT 30 (1985-1991)
Suzuki DT 35 (1985-1991)
Suzuki DT 40 (1985-1991)
Suzuki DT 55 (1985-1991)
Suzuki DT 65 (1985-1991)
Suzuki DT 75 (1985-1991)
Suzuki DT 85 (1985-1991)
Suzuki DT 90 (1985-1991)
Suzuki DT 100 (1985-1991)
Suzuki DT 100 Super Four (1985-1991)
Suzuki DT 115 (1985-1991)
Suzuki DT 140 (1985-1991)
Suzuki DT 150 (1985-1991)
Suzuki DT 150 Super Six (1985-1991)
Suzuki DT 175 (1985-1991)
Suzuki DT 200 (1985-1991)
Suzuki DT 200 Exante (1985-1991)
Suzuki DT 225 (1985-1991)