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Suzuki SUZUKI DR650SE (1996 - 2019)

Suzuki DR650 Series Motorcycle (1996-2019) Service Repair Manual

Complete coverage for your vehicle

Written from hands-on experience gained from the complete strip-down and rebuild of a Suzuki SUZUKI DR650SE, Clymer can help you understand, care for and repair your Suzuki SUZUKI DR650SE. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Suzuki SUZUKI DR650SE can help maintain its resale value, save you money, and make it safer to ride.

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What's covered

What's covered: 

Suzuki DR650SE, 1996-2019

Table of contents

This Suzuki DR650SE Manual is 304 pages.

QUICK REFERENCE DATA

Chapter One / General Information
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications Specs

Chapter Two / Troubleshooting
Starting the engine / Engine spark test / Engine performance / Electrical testing / Starting system / Engine noise / Motorcycle noise / Engine lubrication / Engine leakdown test / Clutch / Gearshift linkage and transmission / Brakes / Disc brake troubleshooting / Specifications Specs

Chapter Three / Lubrication, Maintenance and Tune-up
Periodic inspection / Tune-up / Air filter / Engine oil and filter / Idle speed adjustment / Spark plugs / Compression test / Ignition timing inspection / Brake system / Clutch / Fuel hose inspection / Emission control system / Throttle cables / Choke cable / Tires and wheels / Valve clearance / Lights and horn inspection / Sidestand switch and ignition cut-off system / Steering head bearing inspection / Front suspension inspection / Front fork oil change / Rear suspension inspection / Drive chain / Speedometer cable / Muffler / Fasteners / Specifications Specs

Chapter Four / Engine Top End
Exhaust system / Cylinder head cover / Rocker arm assemblies / Camshaft / Cylinder head / Valves / Cam chain tensioner / Cylinder / Piston, piston pin and piston rings / Specifications Specs

Chapter Five / Engine Lower End
Left crankcase cover / Starter idler gear and torque limiter / Flywheel alternator rotor and starter clutch / Right crankcase cover / Camshaft chain / Oil pump / Primary drive gear / Crankshaft ring nut / Crankcase / Countershaft seal / Crankcase bearings / Balancer assembly / Oil screen / Oil jet / Crankshaft / Break-in / Specifications Specs

Chapter Six / Clutch and External Shift Mechanism
Clutch / Clutch release mechanism / External shift mechanism / Clutch cable replacement / Specifications Specs

Chapter Seven / Transmission and Internal Shift Mechanism
Mainshaft / Countershaft / Transmission inspection / Shift drum and forks / Specifications Specs

Chapter Eight / Fuel and Emission Control System
Carburetor / Pilot screw / Carburetor float height / Throttle cables / Choke cable / Air box / Fuel tank / Fuel valve / Crankcase breather system / Evaporative emissions control system / Specifications Specs

Chapter Nine / Electrical System
Continuity testing guidelines / Electrical connectors / Negative battery terminal / Battery / Charging system / Alternator / Regulator/rectifier / Starting system / Starter / Starter relay / Ignition system / Ignition interlock system / Lighting system / Switches / Fuses / Specifications Specs

Chapter Ten / Oil Cooler and Hoses
Oil cooler guard / Rear oil hose / Specifications Specs

Chapter Eleven / Wheels, Tires and Drive Chain
Front wheel / Rear wheel / Front and rear hubs / Rim and spoke service / Drive chain / Drive sprocket cover / Sprockets / Tire changing / Specifications Specs

Chapter Twelve / Front Suspension and Steering
Handlebar / Lower handlebar holders / Right handlebar grip replacement / Left handlebar grip replacement / Throttle grip replacement / Balancer weights / Front fork / Steering stem and head / Specification Specs

Chapter Thirteen / Rear Suspension
Shock absorber / Shock absorber linkage / Swing arm / Shock absorber adjustment / Specifications Specs

Chapter Fourteen / Brakes
Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Specifications Specs

Chapter Fifteen / Body
Side covers / Seat / Headlight cowl / Footpegs / Front fender / Rear fender extension / Rear rack / Passenger grip / Rear fender / Inner Rear fender / Specifications Specs

Index

Color Wiring Diagrams

1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013

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More details
Part number: 
CM272
ISBN-13: 
9781620923764
Language: 
English
Publication date: 
UPC: 
024185962823
Dimensions: 
8.5 x 11